Structual Feature
● Pressurized components adopts superior alloy steel with good strength and impact toughness.
● Door seal of the high pressure BOP uses combined seal, which has better seal from the well pressure.
● Use floating or integral gate, can seal safely and change conveniently.
● Use buriel-type oil passage, Bearing hinge is separated from the hydraulic hinge.
● Hinge structure is simple, easy to dismount and mount.
● Use big arc-type shell on both sides of the chamber, and transit by arc-type all around, to reduce the peak stress of the shell under pressure.
● With compact structure, smaller than similar foreign products.
● The internal shell of BOP resistant to low temperature can process pipeline, to make the steam flow inside the BOP, radiat heat.
Ram Assembly
● Pipe Ram
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|
| 1. Top seal 2. Front seal 3. Ram body |
1. Ram body 2. Bolt 3. Ram bolt 4. Ram rubber 5. Clamp holder |
| HF type Ram assembl |
S type Ram assembl |
|
|
|
1. Top seal rubber 2. Front seal rubber 3. Ram body 4. Clamp holder 5. Ram bolt |
|
| H type Ram assembly |
Shear Ram
Shear ram can cut pipe the well, blindly close the wellhead, and also used as blind ram when there is no pipe in the well. The installation of shear ram is the same with the original ram.
● In the normal condition used as blind ram, in case of emergency, used as shear ram.
● Shear damper can be repeatedly cut pipe and not damage the blade, The weared the blade can be reused after the repair. Shenkai produces the shear ram with shear life in more than five times, Allowed to replace the sealing rubber.
● The ordinary ram blade is integrated with the ram body.
● The ram blade of BOP resistant to high sulfer is separated with the ram body, which is easy to change blade after blade damaged, and make the ram body be able to repeated use.
● The contact sealing surface between top seal of shear ram and blade is large, which effectively reduce the pressure on the rubber sealing surface, and prolong its life.
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|
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1. Down shear ram body 2. Top seal rubber 3. Right seal rubber 4. Blade sealLeft seal rubber 3. Up shear ram body 4. Top seal rubber 5. Left seal rubber 6. Up shear ram body |
|
| Shear Ram Assembly Structure of S type Ram BOP |
Variable Ram
Variable ram can be used to seal different diameter of pipe string. Variable ram is composed of variable ram, top seal, variable front seal. The installation of variable ram in the BOP is in the same as the common ram, don't need to change any part of the BOP.
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|
| 1. Variable Ram Rubber 2. Ram Body 3. Top Seal Rubber | |
| Variable Ram Assembly Structure of S type Ram BOP |
Structual Feature
● Pressurized components adopts superior alloy steel with good strength and impact toughness.
● Door seal of the high pressure BOP uses combined seal, which has better seal from the well pressure.
● Use floating or integral gate, can seal safely and change conveniently.
● Use buriel-type oil passage, Bearing hinge is separated from the hydraulic hinge.
● Hinge structure is simple, easy to dismount and mount.
● Use big arc-type shell on both sides of the chamber, and transit by arc-type all around, to reduce the peak stress of the shell under pressure.
● With compact structure, smaller than similar foreign products.
● The internal shell of BOP resistant to low temperature can process pipeline, to make the steam flow inside the BOP, radiat heat.
Ram Assembly
● Pipe Ram
|
|
|
| 1. Top seal 2. Front seal 3. Ram body |
1. Ram body 2. Bolt 3. Ram bolt 4. Ram rubber 5. Clamp holder |
| HF type Ram assembl |
S type Ram assembl |
|
|
|
|
1. Top seal rubber 2. Front seal rubber 3. Ram body 4. Clamp holder 5. Ram bolt |
|
| H type Ram assembly |
Shear Ram
Shear ram can cut pipe the well, blindly close the wellhead, and also used as blind ram when there is no pipe in the well. The installation of shear ram is the same with the original ram.
● In the normal condition used as blind ram, in case of emergency, used as shear ram.
● Shear damper can be repeatedly cut pipe and not damage the blade, The weared the blade can be reused after the repair. Shenkai produces the shear ram with shear life in more than five times, Allowed to replace the sealing rubber.
● The ordinary ram blade is integrated with the ram body.
● The ram blade of BOP resistant to high sulfer is separated with the ram body, which is easy to change blade after blade damaged, and make the ram body be able to repeated use.
● The contact sealing surface between top seal of shear ram and blade is large, which effectively reduce the pressure on the rubber sealing surface, and prolong its life.
|
|
|
|
1. Down shear ram body 2. Top seal rubber 3. Right seal rubber 4. Blade sealLeft seal rubber 3. Up shear ram body 4. Top seal rubber 5. Left seal rubber 6. Up shear ram body |
|
| Shear Ram Assembly Structure of S type Ram BOP |
Variable Ram
Variable ram can be used to seal different diameter of pipe string. Variable ram is composed of variable ram, top seal, variable front seal. The installation of variable ram in the BOP is in the same as the common ram, don't need to change any part of the BOP.
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|
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| 1. Variable Ram Rubber 2. Ram Body 3. Top Seal Rubber | |
| Variable Ram Assembly Structure of S type Ram BOP |
S Ram BOP Specification&Model
|
Operating pressure （psi） |
Bore（in） | ||||||||
| 180-7 1/16 | 230-9 | 280-11 | 350-13 5/8 | 430-16 3/4 | 480-18 3/4 | 530-20 3/4 | 540-21 1/4 | 680-26 3/4 | |
| 140-20000 | \ | \ | \ | \ | \ | \ | \ | \ | \ |
| 105-15000 | S | S | S | S | \ | \ | \ | \ | \ |
| 70-10000 | S | S | S | S | \ | S | \ | \ | \ |
| 35-5000 | S | S | S | S | S | S | \ | S | \ |
| 21-3000 | S | S | S | S | S | \ | S | \ | S |
| 14-2000 | \ | \ | \ | \ | \ | \ | \ | S | \ |
Note：S Ram BOP Specification&Model
S represents S type ram BOP
| Specification&Model |
Main Bore mm(in) |
Working Pressure MPa(psi) |
Oil quantity for opening （Single Cylinder） | Oil quantity for closing（Single Cylinder） | Ram Type |
Ram Size (in) |
Dimension mm | weight kg | Recommended BOP code | |||||
| length | width | height | single | double | ||||||||||
| single | double | |||||||||||||
| 180(71/16 in)series | (2)FZ18-21 | 179.4(71/16) | 21-3000 | 1.6 | 2 | H | maximum5 9/16 | 1420 | 645 | 568 | 854 | 855 | 1540 | (2)S04.00 |
| (2)FZ18-35 | 179.4(71/16) | 35-5000 | 1.6 | 2 | H | maximum5 9/16 | 1420 | 645 | 624 | 910 | 895 | 1580 | (2)S48.00 | |
| (2)FZ18-70 | 179.4(71/16) | 70-10000 | 2.2 | 2.5 | H | maximum5 9/16 | 1720 | 640 | 897 | 1262 | 1660 | 3020 | (2)S62.00 | |
| (2)FZ18-105 | 179.4(71/16) | 105-15000 | 7.4 | 8 | H | maximum5 1/2 | 1988 | 820 | 922 | 1372 | 3175 | 5885 | (2)S29.00A | |
| 230(9in)series | (2)FZ23-21 | 228.6-9 | 21-3000 | 1.3 | 1.5 | HF | maximum 7 | 1526 | 565 | 580 | 866 | 705 | 1250 | (2)S79.00 |
| (2)FZ23-35 | 228.6-9 | 35-5000 | 4.7 | 5.3 | HF | maximum 7 | 2036 | 720 | 805 | 1190 | 1830 | 3415 | (2)S23.00 | |
| (2)FZ23-70 | 228.6-9 | 70-10000 | 7 | 8 | H | maximum 7 | 2324 | 850 | 1038 | 1518 | 3635 | 6835 | (2)S01.00 | |
| (2)FZ23-105 | 228.6-9 | 105-15000 | 10.2 | 10.9 | HF | maximum 7 | 2170 | 920 | 1140 | 1640 | 4150 | 7500 | (2)S93.00 | |
| 280(11in)series | (2)FZ28-21 | 279.4-11 | 21-3000 | 2.7 | 3.2 | S | maximum 8 5/8 | 1846 | 675 | 740 | 1100 | 1400 | 2550 | (2)S77.00 |
| (2)FZ28-35 | 279.4-11 | 35-5000 | 5.4 | 6.2 | S | maximum 8 5/8 | 2265 | 785 | 895 | 1325 | 2475 | 4550 | (2)S45.00 | |
| (2)FZ28-70 | 279.4-11 | 70-10000 | 7 | 8 | H | maximum 8 5/8 | 2324 | 850 | 1102 | 1582 | 3770 | 6850 | (2)S16.00 | |
| (2)FZ28-105 | 279.4-11 | 105-15000 | 14.6 | 16.7 | H | maximum 8 5/8 | 2650 | 1050 | 1244 | 1784 | 6303 | 11028 | (2)S67.00 | |
| 346(135/8 in)series | (2)FZ35-21 | 346.1(135/8) | 21-3000 | 7.8 | 8.9 | S | maximum 10 3/4 | 2414 | 760 | 774 | 1164 | 2705 | 5115 | (2)S78.00 |
| (2)FZ35-35 | 346.1(135/8) | 35-5000 | 7.9 | 9.3 | S | maximum 10 3/4 | 2415 | 847 | 930 | 1370 | 3010 | 5480 | (2)S103.00 | |
| (2)FZ35-70 | 346.1(135/8) | 70-10000 | 18 | 20.7 | HF | maximum 10 3/4 | 2786 | 1085 | 1276 | 1782 | 6120 | 11135 | (2)S104.00 | |
| (2)FZ35-105 | 346.1(135/8) | 105-15000 | 17.4 | 20 | H | maximum 10 3/4 | 3074 | 1140 | 1420 | 1985 | 8945 | 16070 | (2)S115.00 | |
| 425(163/4 in) | (2)FZ43-35 | 425.5(163/4) | 35-5000 | 10.3 | 11.6 | HF | maximum 10 3/4 | 2923 | 1190 | 1090 | 1570 | 5300 | 9860 | (2)S95.00 |
| 476(183/4 in)series | (2)FZ48-35 | 476.3(183/4) | 35-5000 | 24.5 | 27.9 | HF | maximum 16 | 3430 | 1440 | 1504 | 2072 | 9758 | 12286 | (2)S116.00 |
| (2)FZ48-70 | 476.3(183/4) | 70-10000 | 24.5 | 27.9 | HF | maximum 16 | 3430 | 1440 | 1618 | 2186 | 10312 | 20624 | (2)S102.00 | |
| 527(203/4in) | (2)FZ53-21 | 527.1(203/4) | 21-3000 | 12.2 | 13.6 | HF | maximum 16 | 3424 | 1165 | 1065 | 1650 | 6130 | 13355 | (2)S83.00 |
| 540(211/4 in)series | (2)FZ54-14 | 539.8(211/4) | 14-2000 | 12.1 | 13.8 | HF | maximum 16 | 3300 | 1130 | 940 | 1480 | 5560 | 10200 | (2)S33.00 |
| (2)FZ54-35 | 539.8(211/4) | 35-5000 | 26 | 29.6 | HF | maximum 16 | 3590 | 1445 | 1320 | 1950 | 9270 | 17670 | (2)S105.00 | |
| 680(263/4in) | (2)FZ68-21 | 679.5(263/4) | 21-3000 | 32.6 | 37 | HF | maximum 18 5/8 | 4350 | 1450 | 1250 | 1870 | 12360 | 20290 | (2)S87.00 |
| Note：1. BOP Testing pressure is 1.5 times of standard pressure | ||||||||||||||
| 2. Operating pressure is from 8.4Mpa to 10.5Mpa | ||||||||||||||
S Type Shear Ram Operating specification
| BOP Type | BOP model | Recommended BOP code | Cylinder Type | Specification of drill pipe |
| S | （2）FZ 18-70 | （2）S62.00 | Normal cylinder | \ |
| （2）S92.00 | Cylinder with tandem booster | 4 1/2" 16.6lb/ft G-105 PSL-3 | ||
| （2）FZ28-35 | （2）S45.00 | Large cylinder | \ | |
| （2）S100.00 | Large cylinder | 5" 19.5lb/ft G-105 PSL-3 | ||
| （2）FZ 28-70 | （2）S16.00 | Normal cylinder | \ | |
| （2）S02.00 | Large cylinder | 5" 19.5lb/ft G-105 PSL-3 | ||
| （2）FZ 35-35 | （2）S103.00 | Normal cylinder | \ | |
| （2）S99.00 | Large cylinder | 5" 19.5lb/ft G-105 PSL-3 | ||
| （2）FZ 35-70 | （2）S104.00 | Normal cylinder | 5" 19.5lb/ft G-105 PSL-3 | |
| （2）S112.00 | Large cylinder | 5 1/2" 24.7lb/ft G-105 PSL-3 | ||
| （2）S117.00 | Cylinder with tandem booster | 5 1/2" 24.7lb/ft S-135 PSL-3 | ||
| （2）FZ 35-105 | （2）S115.00 | Normal cylinder | 5" 19.5lb/ft G-105 PSL-3 | |
| （2）S113.00 | Cylinder with tandem booster | 5 1/2" 24.7lb/ft S-135 PSL-3 | ||
| （2）FZ 54-35 | （2）S105.00 | Normal cylinder | 5" 19.5lb/ft G-105 PSL-3 |
S Type Variable Ram Range
| BOP Type | BOP Model | Range of Variable Ram （in） | |||
| S | （2）FZ 18-70 | 2 3/8"-3 1/2" | |||
| （2）FZ28-35 | 2 3/8"-3 1/2" | 3 1/2"-5" | |||
| （2）FZ 28-70 | 2 3/8"-3 1/2" | 3 1/2"-5" | |||
| （2）FZ 35-35 | 2 3/8-3 1/2 | 2 7/8"-5" | 4 1/2-5 1/2 | 5-7" | |
| （2）FZ 35-70 | 2 3/8-3 1/2 | 3 1/2-5" | 4 1/2-5 1/2 | 5-7" | |
| （2）FZ 35-105 | 2 3/8-3 1/2 | 3 1/2-5" | 4 1/2-5 1/2 | 5-7" | |
| （2）FZ 53-21 | 4 1/2"-5 1/2" | ||||
| （2）FZ 54-14 | 4 1/2"-5 1/2" | ||||
| （2）FZ 54-35 | 4 1/2"-5 1/2" | ||||
